26 Jan, 2024

Sr. Process Engineer - TSI

  • bp
  • Pune, Maharashtra, India
Process Engineer Oil & Gas Petrochemicals & Refining

Job Description

Job Summary:

About bp TSI:
bp Technical Solutions India (TSI) centre in Pune, strives to build on bp’s existing engineering and technical strengths to deliver high quality services to its hydrocarbons and new energy businesses worldwide. TSI brings together diverse engineering capability to provide technical services across a range of areas including engineering, maintenance, optimization, data processes, projects and subsurface, to deliver safe, affordable and lower emission energy, while continuously innovating how we work.

About Role:
Provision of deep process and process safety (P&PS) engineering expertise and judgment in service of the assets, working closely with Squad Leads to ensure efficient handover of all issues that require engineering input to resolve.
Ensure pragmatic solutions are implemented for management of risk, production efficiency improvement, maintenance, defect elimination and engineering standardization in support of safe, reliable and compliant operations.

Job Description:

What you will deliver

  • Provide Process Engineering expertise to other teams by performing and reviewing complex, or non-routine Process engineering calculations and analyses
  • Support delivery of OMS 6.1 through identification of facility optimization options to grow production (debottlenecking) and avoid deferrals
  • Keep asset HYSYS models up to date in collaboration with the Process Engineer (Production Management)
  • Provide Process Engineering expertise to MoCs, brownfield projects and modifications, hazard identification and risk assessment processes
  • Provide Process Engineering expertise in performing incident investigations (IRIS) and defect investigations (OPTIMA).
  • Ensures that appropriate process safety-related assessments are carried out for SORAs, HITRAs and ORAs to ensure that risks associated with safety system bypasses/ defeats, defective SCEs, overdue SCE inspections are appropriately assessed and managed consistent with the design intent and that appropriate interim measures are in place
  • Provide P&PS expertise to Operations, including supervising design and operating envelope excursions, ensuring that P&PS engineering documentation is up to date
  • Support the regional Quantitative Risk Assessment (QRA) and Major Accident Risk (MAR) revalidation by partnering with bp Solutions for delivery
  • Provides Process Engineering expertise to delivery of regional actions and lead on resolution of complex, multi-discipline technical issues where the dominant component is process or process safety related
  • Record relevant takeaways in shared learning systems, incorporates into local activities and calls out high priority lessons

What you will need to be successful (experience and qualifications)

Must have educational qualifications:

  • Bachelor's degree in science or engineering

Preferred education/certifications: Chartered Engineer or Professional Engineer or equivalent

Minimum years of relevant experience:

  • 12 years in oil and gas/petrochemical/refining/chemical or equivalent with 5 or more years in Production

Total years of experience:

  • 12-20 Years

Must have experiences/skills (To be hired with):

  • Extensive technical understanding of process engineering, understanding of process modelling tools, good understanding of risk management including the use of risk barrier diagrams processes in the oil and gas industry
  • Proven track record in practical application of engineering standards and practices for process engineering
  • Proficient in English written and oral-Conversant with industry standards on Process Engineering
  • Delivery focused and able to demonstrate effective project technical leadership skills
  • Ability to establish strong working relationships across a global community
  • Ability and confidence to engage with and influence senior leadership on technical matters

Good to have experiences/skills (Can be trained for – learning/on-the-job):

  • Expertise in oil and gas processing, including utility systems, flare and relief
  • Proficient in flare and relief calculations and modelling
  • Skilled in process equipment operations
  • Experience in process modelling, simulation, and data analytics
  • Accomplished in remote teamwork and collaboration
  • Successful in risk and contractor management
  • Proven leadership in cross-functional engineering improvements
  • Committed to project excellence and continuous improvement
  • Pragmatic decision-maker, dedicated to engineering value
  • Self-motivated, delivery-focused, and adaptable


Shift : Working hours (India/UK shift) to support Business Partners


% travel requirements : up to 10%

Travel Requirement

Up to 10% travel should be expected with this role

Relocation Assistance:

This role is eligible for relocation within country

Remote Type:

This position is not available for remote working


Application of hierarchy of control, Application of hierarchy of control, Asset health monitoring, Commercial acumen, Defect Elimination, Design case for safety, Design development and delivery, Design performance standards, Economic evaluation methodology, Emergency process isolation and shutdown systems, Environment and Social Impact Assessment, Facility layout, Fluid characterisation, Hazardous area classification, Hydraulics, Layer of Protection Analysis, Lean Practices, Major accident risk, Operational performance standards, Personal Safety, Plant Layout, Process and process safety design philosophies, Process control and automation, Process performance monitoring, Process safety assurance {+ 5 more}

Legal Disclaimer:


We are an equal opportunity employer and value diversity at our company.  We do not discriminate on the basis of race, religion, color, national origin, sex, gender, gender expression, sexual orientation, age, marital status, socioeconomic status, neurodiversity/neurocognitive functioning, veteran status or disability status. Individuals with disabilities may request a reasonable accommodation related to bp’s recruiting process (e.g., accessing the job application, completing required assessments, participating in telephone screenings or interviews, etc.).  If you would like to request an accommodation related to the recruitment process, please contact us to request accommodations.


If you are selected for a position and depending upon your role, your employment may be contingent upon adherence to local policy.  This may include pre-placement drug screening, medical review of physical fitness for the role, and background checks.

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